Industrial Cleaning And Drying Equipment with Ultrasonic Technology for Complex Metal Parts
Working process:
Loading → Aerated pickling and rust removal → Ultrasonic chemical cleaning → Ultrasonic chemical cleaning → Ultrasonic water cleaning → Ultrasonic water cleaning + dehydration → Hot air drying → Hot air drying → Unloading.
How does ultrasonic cleaning and drying equipment clean complex metal parts?
Ultrasonic cleaning and drying equipment offers an effective solution for cleaning complex metal parts through the following steps:
1. Preparation
First, select an appropriate cleaning solution based on the material and nature of the complex metal parts. The cleaning
solution should be capable of dissolving or loosening the contaminants on the metal surface. Place the complex metal parts to be cleaned
in the cleaning tank of the ultrasonic cleaning equipment.
2. Ultrasonic cleaning
The ultrasonic transducers in the equipment generate
high-frequency sound waves that are transmitted into the cleaning solution. These sound waves create millions of tiny bubbles in the liquid.
When these bubbles collapse near the surface of the complex metal parts, they release a tremendous amount of energy. This energy can reach
even the most intricate areas and crevices of the metal parts, dislodging dirt, grease, rust, and other contaminants. The ultrasonic waves
continuously act on the metal parts, ensuring a thorough cleaning.
3. Solution circulation
During the cleaning process, the cleaning solution is continuously circulated. This helps to maintain a uniform concentration of the cleaning
agent and remove the dislodged contaminants from the metal parts. The circulation also ensures that all parts of the complex metal parts are
exposed to the cleaning action, enhancing the cleaning effectiveness.
4. Rinse
After the ultrasonic cleaning, the metal parts are rinsed with clean water or a suitable rinsing agent to remove any remaining cleaning solution
and loosened contaminants. This step is important to prevent re-deposition of contaminants on the metal parts.
5. Drying
Finally, the cleaned complex metal parts are dried using hot air or a combination of hot air and vacuum. The hot air accelerates the evaporation
of moisture from the metal surface, while the vacuum helps to remove any remaining moisture and ensure a completely dry surface. Drying is
crucial to prevent rust and other forms of corrosion. In summary, ultrasonic cleaning and drying equipment uses ultrasonic waves, solution
circulation, rinsing, and drying processes to effectively clean complex metal parts, ensuring their cleanliness and functionality
Equipment Parameters:
Tank Body
Structure | Internal effective size | Inner tank size: L2600×W1400×H500mm
Approximate overall size: L2850W1650H750mm (subject to the actual size) |
| Heating method | Electric heating 12KW |
| Material | The inner tank adopts "SUS304" 2.5mm Zhangjiagang Posco stainless steel plate.
The non-radiating surface adopts SUS304 T = 2.0mm, and the outer door panel adopts 1.0mm stainless steel. |
| Outer frame of the cleaning tank | It is fabricated by welding stainless steel 40401.5 square tubes, with a sturdy and durable structure. |
| Structure | The ultrasonic transducers are adhered to the bottom of the tank (bottom vibration type), and four corner wheels are configured at the bottom. |
| Ultrasonic transducer | Adopt imported wafer transducers of "HESEN" brand and imported bonding technology. The total number of ultrasonic transducers is 200, with a frequency of 28KHZ and 60W each. |
| | Total ultrasonic power | 12KW |
| | Time control | It is built-in in the generator and the time is adjustable from 0 to 999 minutes. |
| Power supply system | Ultrasonic generator | The generator adopts 4 sets of internationally leading IGBT modules and power tubes for control to ensure strong and stable output power. Xiantai's unique sweeping frequency technology ensures no dead corners in cleaning.
It has functions such as continuously adjustable power, sweeping frequency, timing adjustment, start/stop, etc. |
| Component part | All are imported high-quality components. |
| Other | | Configure a dedicated control box rack. There are two independent generators placed on the control box rack.
The ultrasonic power cord is 3 meters long. |
| After-sales服务sevre | Transport | |
| The equipment is warranted for one year and maintained for life. |
Product Tags:
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